Gimbal Project: Difference between revisions

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[[Category:Howto|Gimbal Build a simple pitch & roll gimbal]]
[[Category:Howto|Gimbal Build a simple pitch & roll gimbal]]


<p>Back in May 2009 I had spent some time tossing ideas back and forth with a nice  
Back in May 2009 I had spent some time tossing ideas back and forth with a nice  
gent by the name of Jentron on the #flightgear IRC channel (irc.flightgear.org).<br/>
gent by the name of Jentron on the #flightgear IRC channel (irc.flightgear.org).<br/>
We were discussing the various methods that could be used to create a very  
We were discussing the various methods that could be used to create a very  
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[[file:pop-rivet.jpg]]
[[file:pop-rivet.jpg]]


<br/><br/>Now the first thing you&#39;re going to need to do is pop out all the knock-outs  
<br/><br/>Now the first thing you're going to need to do is pop out all the knock-outs  
in the electrical box and then drill out the ends using the 1&quot; Step Drill.  
in the electrical box and then drill out the ends using the 1&quot; Step Drill.  
The hole needs to be large enough to accept the threaded portion of the 3/4&quot; EMT  
The hole needs to be large enough to accept the threaded portion of the 3/4" EMT  
connector. When you&#39;re done, the box should look like this:<br/>
connector. When you're done, the box should look like this:<br/>
<br/><br/>
<br/><br/>
[[file:prepped_box.jpg]]
[[file:prepped_box.jpg]]
<br/><br/>
<br/><br/>


Next up, you&#39;re going to have to use your vice grips (2 pair if you have  
Next up, you're going to have to use your vice grips (2 pair if you have  
them!) to position the 3&quot; &quot;T&quot; bracket on the side of the extension box.
them!) to position the 3" "T" bracket on the side of the extension box.
The best way to do this is to measure 1-1/2&quot; in from the end of the &quot;top&quot; of the  
The best way to do this is to measure 1-1/2" in from the end of the "top" of the  
T brace and draw a centering line.&nbsp; Measure the electrical box along its  
T brace and draw a centering line.&nbsp; Measure the electrical box along its  
long axis and mark the center of it.&nbsp; The centering lines ensure that  
long axis and mark the center of it.&nbsp; The centering lines ensure that  
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<br/>Position the box and T-Bracket like this:<br/>
<br/>Position the box and T-Bracket like this:<br/>
<br/>
<br/>
<img alt="Illustration showing the correct placement of the T-Bracket" src="t-bracket_position.jpg" width="400" height="307" /><br/>
[[file:t-bracket_position.jpg]]<br/>
<p>With the vice grip(s) holding the t-bracket in place, put the box in a vice  
<p>With the vice grip(s) holding the t-bracket in place, put the box in a vice  
to hold it down.&nbsp; You&#39;re going to use a 1/4&quot; drill bit to drill holes in  
to hold it down.&nbsp; You&#39;re going to use a 1/4&quot; drill bit to drill holes in  
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<br/>
<br/>
<img alt="Illustration showing both &quot;T&quot; brackets in place" src="both_brackets_mounted.jpg" width="400" height="307" /><br/>
[[file:both_brackets_mounted.jpg]]<br/>
<br/>You&#39;ll notice in my drawing that I&#39;m using screws to hold the brackets in.&nbsp;  
<br/>You&#39;ll notice in my drawing that I&#39;m using screws to hold the brackets in.&nbsp;  
This was done because I didn&#39;t want to take the time to draw a reasonable  
This was done because I didn&#39;t want to take the time to draw a reasonable  
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With it all assembled, it should look like this:<br/>
With it all assembled, it should look like this:<br/>
<br/>
<br/>
<img alt="Completed gimbal box" src="complete_gimbal_box.jpg" width="400" height="307" /></p>
[[file:complete_gimbal_box.jpg]]<br/>
<p>I didn&#39;t include the nuts that go to the EMT connectors on purpose.&nbsp;  
<p>I didn&#39;t include the nuts that go to the EMT connectors on purpose.&nbsp;  
They MUST be used. :)<br/>
They MUST be used. :)<br/>
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<br/>
<br/>


<img alt="Exploded illustration of the gimbal box" src="gimbal_box_exploded.jpg" width="400" height="307" /><br/>
[[file:gimbal_box_exploded.jpg]]<br/>
<br/>The last part of this assembly is the stick stub.&nbsp; The stick stub is  
<br/>The last part of this assembly is the stick stub.&nbsp; The stick stub is  
made from a 7&quot; long piece of 3/4&quot; EMT that has had two holes and a notch cut in  
made from a 7&quot; long piece of 3/4&quot; EMT that has had two holes and a notch cut in  
the bottom.<br/>
the bottom.<br/>
<br/>A PDF file of the part drawing is available
<br/>A PDF file of the part drawing is available
<a target="_blank" href="stick_stub.pdf">here</a>.&nbsp; The completed stick  
file:stick_stub.pdf">here</a>.&nbsp; The completed stick  
stub should look like this:<br/>
stub should look like this:<br/>
<br/>
<br/>
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